Archimedes principle

Internal Ball Float Level Controller

The float works inside the vessel and the controller is mounted at the connection. This compact arrangement is suited to separators and process vessels where level control has to happen at the vessel itself.

Internal Ball Float Level Controller
Float travel span
300 mm
Plug angle turn
50°
Operating pressure
40 kg/cm²
Temperature
120 °C
Overview

Built for separators and process vessels

The float works inside the vessel and the controller is mounted at the connection. This compact arrangement is suited to separators and process vessels where level control has to happen at the vessel itself.

The position of the ball float is determined by fluid level variation, which actuates the rod through a system of levers. Any increase in level raises the float, helped by a counterweight in its upward movement. The mechanical link operates the plunger of the pneumatic relay, changing the output pressure which finally operates the control valve.

The pneumatic relay is made of brass and is weatherproof, which makes the instrument suitable for outdoor application and even in moist conditions.

Separator duty

Widely used in refineries, gasoline plants, industrial paints, and oil and gas separators.

Wide travel span

Maximum plug turn of 50°, approximately 300 mm in terms of level.

Outdoor rated

Brass pneumatic relay in a weatherproof housing, suitable for outdoor and moist conditions.

Runs on gas or air

The relay operates at 1.1 to 3.0 kg/cm² of purified, dry natural gas or air.

Specifications

Standard model

Connection8" NB CS, ASTM A105 flange or 2" threaded as per Russian design
MountingSide, internal type
EnclosureDie-cast aluminium, weatherproof to IP 65
Service fluidCrude oil / oil and gas interface
Specific gravityMinimum 0.7
Float material and sizeSS 304 / SS 316, 197 mm / 248 mm ± 5 mm dia
Float travel span300 mm with plug angle turn of 50°
Inlet and outlet connection1/4" NPT
Operating pressure40 Bar / 40 kg/cm²
Temperature120 °C
Supply pressure1.1 kg/cm² to 3.0 kg/cm², clean dry air / gas
OutputOn-off (proportional)
ActionDirect and reverse

Not recommended in turbulent and foaming fluids. For those duties a displacer-based controller is the better choice.

Tell us what is inside the vessel

Share the vessel details, medium, specific gravity, pressure, temperature and required control action. We will confirm the float and controller arrangement.

  • Fluid, specific gravity and concentration
  • Flow or level range, and line size
  • Operating pressure and temperature
  • Material of construction and end connection
  • Output, display and area classification
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